Project Genesis: 5,000 TPA Plant
Avioxx’s medium-scale plant sets the stage for the future of sustainable fuel. The facility will convert 38,000 TPA of waste into 5,000 TPA of SAF, avoiding 45,800 TPA of CO2 emissions.

View the Avioxx Refinery Video

Small modular plant

Strategically located in Cheshire, our plant integrates seamlessly with the HyNet carbon capture infrastructure, ensuring CO2 capture and disposal for low carbon fuel production.

Annual production volume
5k TPA
Waste processed
38k TPA
External energy input
0 mWh
CO2 reduction
57.5k TPA
All statistics are estimates and subject to variation

This first-of-a-kind plant integrates medium-scale electrochemical energy generation with traditional gasification and Fischer-Tropsch processes, significantly enhancing efficiency and sustainability.

The plant is designed to generate green hydrogen to optimise the syngas composition for fuel production, increasing yield and reducing byproducts. The plant is also designed for energy self-sufficiency, equipped with a 9 MW solid oxide fuel cell system that produces electricity within the process to lower production costs and bring sustainable aviation fuel (SAF) in line with fossil-based Jet A1 pricing at scale.

By diverting waste from incineration, it will prevent 57,500 tonnes of CO₂ emissions annually, making a substantial impact on climate change mitigation. This commercially viable plant serves as a scaled-down model of our full-scale 32,000-tonne-per-year facility, demonstrating the effectiveness of Avioxx’s groundbreaking technology in transforming waste into high-grade sustainable fuels.

Small modular plant

The revolutionary design maximises SAF production efficiency while minimising emissions and byproducts. Explore the plant architecture here:

Ground view of the waste sorting facility and Fischer-Tropsch reactor at the Avioxx 5000 TPA SAF production plant. A 3D rendering.
3D rendering of the solid oxide fuel cells and syngas cleanup system at the Avioxx Project Genesis SAF plant.
Aerial view of Avioxx’s pilot SAF production facility at an industrial site. 3D rendered.
A 3D rendered close up ground view of solid oxide fuel cells and syngas cleanup systems at Avioxx’s 5000 TPA SAF refinery.

Want to learn more about our vision for sustainable fuel production? Get in touch with us to explore opportunities.

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All projects

Project Catalyst: Advanced Fuels Laboratory
Project Catalyst: Advanced Fuels Laboratory
Launched in 2024
Project Eden: 200 TPA Modular Plant
Project Eden: 200 TPA Modular Plant
Launching in 2025
Project Genesis: 5,000 TPA Plant
Project Genesis: 5,000 TPA Plant
Launching in 2027
Project Ascend: 32,000 TPA Plant
Project Ascend: 32,000 TPA Plant
Launching in 2028